In an intricate and risky field like the oil and gas industry, safety and efficiency are the topmost priorities—and thanks to drone technology, we can easily have both.
Alleviating the burden of traditional and unsafe practices, drone technology is making waves in the oil and gas industry. From enhancing safety by eliminating the need for human inspectors to enhancing the productivity of daily mandatory inspections, reducing downtime for the industry—oil and gas companies that adapt to drone technology are at the top of the game.
Why Drones Are Critical in Oil and Gas Inspections
It is safe to say that it is widely known that the oil and gas industry operates in such hazardous conditions. Inspections become a life-or-death situation when human inspectors are involved, along with harmful environmental conditions to take into account.
Not only do dangerous conditions need to be considered, but also the cost-efficiency of the operations on hand. We cannot deny that traditional oil and gas inspections and maintenance cost more, not only monetarily but also given other components as well. Drones for oil and gas inspections show their relevance and usefulness in streamlining key areas in operations, namely pipeline routes, access roads, and renewing layouts of infrastructures for new facilities.
Given these harsh circumstances, the drone industry becomes a savior—offering top-notch solutions for everyday needs. Unlike human inspectors, drone technology for oil and gas inspections comes with many advantages, like long-range aerial views, confined space access, thermal/OGI sensors, and accurate real-time data.
Criteria for Selecting Industry Leaders
To know which drones are suited for your needs, here are the following criteria in selecting the best of the best inspection drones for your business:
Technological Capabilities
Precise attention to detail is needed in the daily inspection of units, like pumpjacks, but some inspection points can be difficult to access, making it hard for inspectors to see a full and accurate picture of what they are dealing with. Here’s where drone technology comes in; with drones having close range and multi-angle inspection technology, they are a great investment to have for efficient identification of problems that may arise within an oil and gas site.
Outdated inspection methods often encounter problems when outputs are asked to be digitized, archived, and traced, but with drone technology, inspection data is easily collected, making sure that asset management and maintenance efforts are progressive.
Another technological advantage of drones in oil and gas inspections is their Light Detection and Ranging (LiDAR) technology, where laser light is used to make in-depth and detailed 3D models for clear-cut visuals of the inspection site. Utilization of Tunable Diode Laser Absorption Spectroscopy (TDLAS) and open-path laser sensors is also prominent in emerging drone technologies for oil and gas inspections, as they can detect gas leaks. These sensors are key for analyzing how gas particles interact with light, which allows them to trace levels of methane, limiting downtime for oil and gas inspection companies.
Regulatory Compliance and Certifications
Since drones represent a new technology and advancement for large industries such as oil and gas, strict compliance requirements must be met. Regulations vary by country; there are also differences for each state and locality. These are the different offices responsible for regulations and certifications for drone inspection and inspectors in the oil and gas industry:
Federal Aviation Administration (FAA)
The Federal Aviation Administration is concerned about drone-specific regulations and certifications for industrial use, specifically for the United States. The following are the key FAA regulations for drone inspections:
- Part 107: This FAA regulation concerns the commercial use of small Unmanned Aircraft Systems (UAS), which drones are a part of. Businesses that use drones for their operations need to comply with Part 107, which emphasizes the need for pilot certification, drone registrations, and other operational limits.
- Drone Inspector Licensing: Along with the Part 107 regulation, drone pilots need to have proper licensing and certification to legally and competently perform daily inspections. Drone pilots must all have the complete FAA Airman Certification and Rating Application (IACRA) and pass an aeronautical knowledge test at an FAA-approved testing center.
Methane Emissions Technology Evaluation Center (METEC)
The Methane Emissions Technology Evaluation Center (METEC) is responsible for the evaluation of new inspection technologies, like drones for inspections. The METEC tests how useful these drones and their drone-based solutions are for detecting methane emissions. METEC sets the standard for inspection drones for the oil and gas industry. While METEC is based in the United States, METEC is also responsible for methane regulation and certifications for some Southeast Asian countries.
Atmosphères Explosibles (ATEX)
ATEX is responsible for drone technologies based in Europe. They test drones for oil and gas inspections, as they are used for environments that have presumably explosive atmospheres. Inspection drones that are able to pass ATEX certifications ensure that they are safe to use in hazardous and flammable environments that are prone to explosions. If your drones are ATEX certified, these drones for inspection are considered specialized, as this certification is rare.
Global Reach and Regional Dominance
According to Research and Markets, the Drone Inspection and Monitoring global market has a reported value of 16.4 billion USD for 2024 and is foreseen to reach 38.2 billion USD by 2030. This huge global market for drones in inspections and monitoring is primarily driven by the need for efficiency and cost-effectiveness in the industry.
For the oil and gas drone inspection market, the projected market size for 2025 is set to be at 1.315 billion USD, with a projected Compound Annual Growth Rate (CAGR) at 36.6% from 2025 to 2023. There is an increased demand for drones in oil and gas inspections, as they are better at real-time monitoring, and the use of drones alongside technological advancements like automation and AI enhances the drones’ capabilities, making them a viable solution for asset management.
Track Record (with clients)
The oil and gas drone inspections garner a solid track record with their clients, as they give real-time improvements and increases in security and efficiency—the key drivers of the industry. Businesses that use drone technology in their inspections report reduced downtime for their activities, making them strong in the current market.
Innovation in Automation and AI
Drones used for oil and gas inspections, when combined with developing systems, create an effective partnership that enhances inspection processes in the industry. Integration of AI and automated learning with drones is key for better data analysis, which can accurately predict when equipment is about to fail, which is infinitely better for supply and downtime management of a business. Innovative drones also become increasingly adept at giving data accurately, thanks to their customizable nature.
Top Oil and Gas Drone Inspection Providers (List with Details)
As drones for oil and gas inspections are growing in the market, to help you choose from the wide selection of companies, here are the current top oil and gas drone inspection providers:
ZenaTech
Website: https://www.zenatech.com/
Linkedin: https://www.linkedin.com/company/zenatechinc
For your AI-powered drone needs, ZenaTech is leading in the game. The ZenaDrone 1000 uses thermal imaging, AI-powered analytics, and autonomous flight paths for oil and gas inspections, including pipeline monitoring and flare stack inspection, making it a leader in the industry.
Key Feature
01
Thermal Imaging and AI-Powered Analytics
These systems give accurate detection of leaks and corrosion in oil and gas sites.
02
Autonomous Flight Paths
They are cost-efficient because they reduce the need for human personnel, which increases safety in daily operations.
03
Real-Time Data Processing
With ZenaDrone 1000’s use of AI-powered analytics, ZenaTech’s drones provide data quickly, making it helpful for decision-making.
- Cost-Efficient: With its AI-powered analytics, ZenaTech drones provide high safety and reduced need for human inspection for real-time, accurate data.
- Reduced Downtime: In connection with being cost-efficient, ZenaTech’s drone technology ensures reduced downtime for daily oil and gas inspection needs.
- Limited Customization: For niche cases, ZenaTech drones provide limited customization solutions.
Pricing: ZenaTech’s pricing is subscription-based, and quotes are based on the scope and frequency of the drone usage.
Best For: Given the key features of ZenaTech drones, like thermal imaging and AI-powered analytics, they’re perfect for large-scale pipeline monitoring and flare stack inspections.
ZenaDrone
Website: https://www.zenadrone.com/
Linkedin: https://www.linkedin.com/company/zenadrone/
ZenaDrone, a subsidiary of ZenaTech, primarily focuses on industrial drones. Their premier product, the ZenaDrone 1000, is perfectly tailored for oil and gas inspections.
Key Feature
01
Methane Leak Detection
Through ZenaDrone 1000’s multispectral sensors, oil and gas drone inspections are easily done and can detect structural anomalies in oil and gas drone inspection sites.
02
Emergency Response Ready
Because of ZenaDrone 1000’s carbon fiber build, it can operate in harsh environments, which is perfect for easy deployment in disasters.
- Robust Environmental Capabilities: ZenaDrone technologies are perfect for large and harsh environments.
- Operating Limitations: Due to ZenaDrone’s greater openness to advanced features, it requires more advanced, trained operators to operate its drones.
Pricing: ZenaDrone’s pricing is dependent on its service level and what kind of drone configuration is needed for the job.
Best For: Much harsher environments that may need emergency responses and daily inspections.
Drone as a Service by ZenaTech
Website: https://www.zenadrone.com/
Linkedin: https://www.linkedin.com/company/zenadrone/
ZenaTech’s Drone as a Service (DaaS) is a model that allows its clients to access more advanced drone services. It performs primary inspection tasks such as terrain mapping and surveillance, similar to the ZenaDrone 1000, which utilizes IQ Nano technology.
Key Feature
01
LiDAR
Best for mapping terrains and other topographies. The additional customizations offer adaptability for your specific oil and gas inspection needs.
02
Versatility
Depending on the needs of the inspections, DaaS provides an extensive solution for all aspects of drone operations.
- No Upfront Hardware Investment: While DaaS offers ZenaDrone’s hardware and software technology, those who need DaaS’ services can opt for what they want to purchase.
- Lack of Control: Because of its pay-per-use nature, subscribers may have a difficult time controlling the schedule and customization of DaaS.
Pricing: Drone as a Service’s pricing is flexible, or pay-per-use.
Best For: Small and medium-sized oil and gas companies might only require sporadic inspections.
Top autonomous drone solution comparison table
Company | Best For | Key Strengths | Pricing Model |
---|---|---|---|
ZenaTech | Enterprise DaaS | End-to-end solutions, real-time AI, BVLOS-ready | Subscription-based |
ZenaDrone | Smart Agriculture | NDVI imaging, AI plant health analytics | Hardware + Software Suite |
Drone as a Service (DaaS) | Versatile Industries | Flexible deployment, analytics dashboard | Custom DaaS pricing |
Key Use Cases in the United States
Leak Detection and Prevention
Drones for oil and gas inspections are equipped with thermal imaging and sensors, partnered with AI technology, making them good for detecting gas leaks, temperature anomalies, and air pressure drops in real-time.
Pipeline Inspections
Thanks to LiDAR technology of drones, it is easier for early detection of corrosion and structural damage. These make downtime management easier, with less time for human monitor inspections.
Tank & Storage Inspections
Drones offer a much more cost-efficient solution for inspection needs because they reliably capture high-resolution images and provide accurate, real-time data.
Offshore Rigs Inspection
Autonomous drones can operate in harsh environments, making them perfect for inspection in dangerous areas like flare towers and other grating environments.
Flare Stack Inspections
Thermal sensors in drones enable visualization of thermal data and active flares. Downtimes are lessened, and clearer data provides information that increases improvements in maintenance planning.
Trends Shaping the Future
Growth in offshore and automated drone fleets
Autonomous, automated drones make monitoring offshore assets easier, as there is no need for human inspections.
Integration of AI and cloud-based analytics
With the integration of AI and cloud-based analytics, it improves maintenance and navigation, providing predictive results for each aspect.
Regulatory shifts enabling wider drone use
The Federal Aviation Administration’s Beyond Visual Line of Sight (BVLOS) ruling provides a hopeful future for drones in industrial spaces, like the oil and gas inspection industry, as this rule bypasses other rulings and certifications, making way for a breathable space for drone technologies.
Emerging leaders and regional disruptors
Companies like ZenaTech, ZenaDrone, and DaaS by ZenaTech are leading new drone technologies in the oil and gas inspection space, making us look forward to the enhancements in this oil and gas inspection industry with these companies as the leaders.
Conclusion
The oil and gas drone inspection industry offers a variety of providers that cater to your different needs. It is best to choose and select the right drone inspection provider for your business to improve its efficiency in its operations, enhance safety, and most importantly, get a return on your investment. With the different offerings of drone technology, the future of oil and gas inspections is in flight.
Top 5 FAQs
1. Who are the top drone inspection companies in the oil and gas industry?
The leading drone inspection companies in the oil and gas industry are
ZenaTech
They are known for their AI-powered and thermal imaging drone solutions; they are perfect for real-time understanding of critical data and infrastructure. They are active in North America, Europe, Taiwan, and the UAE.
ZenaDrone
A subsidiary of ZenaTech and known for their LiDAR-powered advanced system drones like ZenaDrone 1000 and IQ Square, making them at the top of the game for site inspections and surveillance.
Drone as a Service (DaaS)
Famous for giving access to drone services without the hardware and drone pilots, it works on a subscription-based service. They are the ideal drone inspection service for small-scale operations.
These companies lead in the automation and AI technology revolution of drone surveillance.
2. How are drones used for oil and gas inspections?
Drones are used in oil and gas inspections for pipeline monitoring, offshore rig inspections, flare stack maintenance, and methane detection.
3. What are the benefits of drone inspections in the energy sector?
Drone inspection in the energy sector offer differing benefits:
Enhanced Safety – Decrease in human exposure to harsh environments like flare stacks.
Cost-efficient – Maintenance costs are reduced, saving millions in the industry.
Lesser Downtime – Faster inspection hours, since drones provide online and cloud-based production.
4. Are drone inspections safe and compliant with industry regulations?
Drone inspections are strict. Top providers of drone inspection services provide safe and compliant operations with the following standards:
Federal Aviation Administration’s (FAA) Part 107 Certification – Required for United States commercial drone pilots.
ATEX Certification – Required certification for commercial drone technologies in European Countries.
METEC Certification – Certification for Methane Emissions and needed certification for oil and gas commercial drone providers.
5. How do I choose the right drone inspection provider for oil and gas operations?
To choose the right drone inspection provider, consider the following:
- Technical Capabilities – Look for providers with advanced technology incorporated in the drone hardware and software.
- Longevity in the Industry – Track records matter.
- Certifications and Compliance – Ensure the FAA, ATEX, and METEC certifications
- Reputation and Client Base – Partnerships matter.